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Stepped scrap preheating and conveying device

Product Introduction

In response to the problems and process characteristics of current electric arc furnace steelmaking production in China, Honghe Company has invited multiple metallurgical experts from China to form a technical research team. After years of continuous exploration, the latest high-tech energy-saving steelmaking equipment has been developed, which is leading in China. The device has obtained a national invention patent   

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Characteristics and advantages

The entire smelting process does not require opening the furnace cover, and continuous feeding can be achieved in an electrified environment. Since there is no need to unscrew the furnace cover, it reduces the escape of smoke and dust, as well as furnace temperature loss, achieving environmentally friendly, energy-saving, and efficient electric arc furnace steelmaking production;
Continuous charging, continuous smelting and steel retention operation optimize the traditional smelting process of electric arc furnace, avoid the secondary charging and tertiary charging operation of electric furnace steelmaking, shorten the smelting time, improve the production efficiency, reduce the power consumption for foam slag production, submerged arc smelting, and create good conditions for subsequent refining and continuous casting production
Variable frequency speed regulation and continuous feeding have improved the loading efficiency and furnace material density, shortened the thermal shutdown time, and controlled the energy consumption waste during the feeding process; At the same time, it reduces the labor intensity of employees; Reduced the occupation of busy production materials in front of the furnace, such as blue feeding and pressing materials, saving labor costs and ensuring safety production.
The implementation of this technology effectively reduces the installed capacity of dust removal motors and significantly lowers the operating costs of dust removal systems;
The use of auxiliary feeding in 2.5 requires minimal changes to the original equipment, flexible layout, and low investment. Only local modifications need to be made to the original furnace body and cover, making equipment maintenance simple and the investment recovery cycle short.
The equipment is easy to operate, controlled by PLC, with integrated human-machine operation and simple maintenance.
By utilizing the original layout and height of the factory workshop without any changes, technological upgrades and renovations can be achieved.

Product Overview

Currently, the demand for steel is slowing down, with high overall costs and low profits, and the situation in the steel industry is very severe. Especially for electric furnace steelmaking enterprises, competition will become increasingly fierce. How to effectively control costs and expand profit margins has become the primary issue for current electric furnace steel enterprises.

Nowadays, the development speed of electric furnace steelmaking in China is rapid. Ordinary electric furnaces still adopt the most common cold loading and opening furnace cover top loading technology. Nowadays, electric arc furnace steelmaking in China adopts the rail flat car crossing, loading scrap steel and pressure blocks into the material basket. Each time, the furnace cover needs to be rotated open and added to the furnace at least three to five times, each time lasting at least 5 minutes. The inability to add materials in one step causes thermal shutdown, and the electric furnace is in an open state during feeding, resulting in large heat loss, long smelting cycle, low production efficiency, high power consumption, high smelting costs, and a large amount of thick smoke during feeding, which also causes serious environmental pollution to the surrounding environment and air. In the current environment where the country vigorously regulates environmental protection and resolutely eliminates outdated production capacity equipment, high pollution and high… Cost, The low efficiency and many unfavorable factors will obviously directly affect the survival and development of electric furnace steelmaking enterprises. Therefore, the technological innovation of electric arc furnace steelmaking is imperative!

In response to the problems and process characteristics in the current production of electric arc furnace steelmaking in China, Honghe Company has invited several domestic metallurgical experts to form a technical research team. After years of continuous exploration, the latest high-tech energy-saving steelmaking equipment has been developed, which has obtained national invention patents with patent numbers ZL201721171112.9 and 201710824002.6. The electric arc furnace step-by-step feeding device is a new technology and process equipment for electric arc furnace steelmaking enterprises to solve the above problems, achieving the goals of high efficiency, energy saving, environmental protection, and low consumption production in electric arc furnace steelmaking.

technical parameter

model

Material trough section / mm

Maximum allowable scrap steel block length*width*height/mm

Conveying capacity t/h

电炉容量 t

BJ30

1350X700

600X400X300

100

20-40

BJ50

1550X800

750X500X400

120

50-60

BJ70

1850X950

950X500X400

180

70-90

BJ100

2050×1000

1050X500X400

220

80-110

BJ120

2250X1050

1250X500X400

280

100-140

BJ150

2400×1100

1500X500X400

350

120-180

 

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